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19. Assembly the Exoskeleton

Difficulty

Moderate

Steps

9

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In this Chapter we will assembly the 14.-18. sub assemblies.

Step 1: Front and Roof

For the following step, please prepare:

⬢ EXOSKELETON FRONT (1x)
⬢ EXOSKELETON ROOF (1x)

⬢ M3x10 Screw (2x)
⬢ M3x6 Screw (2x)


Sub-Steps:

⬢ Press in the D3x22 Shaft in the “EX_FOLDING_SEAT” (⬢)


Make sure you press the Shaft until the end, final position.

Step 2: Front and Middle

For the following step, please prepare:

⬢ EXOSKELETON FRONT (1x)
⬢ EXOSKELETON MIDDLE (1x)

⬢ M3x10 Screw (2x)
⬢ M3x8 Screw (2x)
⬢ M3 Square nut (2x)


Sub-Steps:

⬢ Put the M3 Square nut into the “EX_FRONT_SEAT_VERTICAL_1_L” (⬢) slot
⬢ Put the “EX_FRONT_SEAT_VERTICAL_1_L” the “EX_FRONT_SEAT_VERTICAL_2_L”, until you can press it
⬢ Snap together the “EX_FRONT_SEAT_VERTICAL_1_L” and “EX_FRONT_SEAT_VERTICAL_2_L”


Let’s found the “L” markings on the parts and use that parts!

Don’t forget to place the M3 Square nut in the nut, before snap-fixing!

Step 3: Front and Middle

For the following step, please prepare:

⬢ M3x10 Screw (2x)
⬢ M3 Square nut (2x)


Sub-Steps:

⬢ Put the M3 Square nut into the “EX_FRONT_SEAT_VERTICAL_1_R” (⬢) slot
⬢ Put the “EX_FRONT_SEAT_VERTICAL_1_R” the “EX_FRONT_SEAT_VERTICAL_2_R”, until you can press it
⬢ Snap together the “EX_FRONT_SEAT_VERTICAL_1_R” and “EX_FRONT_SEAT_VERTICAL_2_R”


Let’s found the “R” markings on the parts and use that parts!

Don’t forget to place the M3 Square nut in the nut, before snap-fixing!

Step 4: Front and Middle

For the following step, please prepare:

⬢ EX_Panoramic_Roof (1x)
⬢ M2x8 Screw (2x)


Sub-Steps:

⬢ Screw in two M2x8 Screw into the EX_B_PILLAR_L and EX_B_PILLAR_R.
⬢ Cut the “EX_Panoramic_Roof” similar like the other transparent foils. Here are the instructions for the transparent foils cutting.
⬢ Slide in the cutted EX_Panoramif_Roof into position


Make sure you cut the transparent foil with the highest possibility tolerances!

Step 5: Rear

For the following step, please prepare:

⬢ EXOSKELETON REAR (1x)
⬢ M3 Square nut (3x)
⬢ EX_Rear_Window (1x)


Sub-Steps:

⬢ Press in three M3 Square nut in the “EX_TONNEAU_COVER_HOLDER “
⬢ Cut the “EX_Rear_Window” similar like the other transparent foils. Here are the instructions for the transparent foils cutting.
⬢ Put the EX_Rear_Window into EXOSKELETON REAR (⬢), behind the rear seat


Make sure you cut the transparent foil with the highest possibility tolerances!

Step 6: Rear assembly fixing

For the following step, please prepare:

⬢ EXOSKELETON REAR (1x)
⬢ EXOSKELETON MIDDLE (1x)

⬢ M3x8 Screw (3x)
⬢ M3x16 Screw (2x)
⬢ M3x8 Screw (2x)
⬢ M3 Square nut (2x)


Sub-Steps:

⬢ Secure the three “EX_FRONT_SEAT_HORIZONTAL” with M3x6 Screws
⬢ Secure the left and right vertical seats with M3x16 Screws


Tighten carefully as you might break the printed parts and some hole go directly in printed plastic.

Step 7: Rear assembly fixing

For the following step, please prepare:

⬢ M3x12 Screw (2x)


Sub-Steps:

⬢ Secure the three “EX_FRONT_SEAT_HORIZONTAL” with M3x6 Screws
⬢ Secure the left and right vertical seats with M3x16 Screws


Tighten carefully as you might break the printed parts and some hole go directly in printed plastic.

Step 8: Seats assembly

For the following step, please prepare:

⬢ EXOSKELETON Seats(1x)
⬢ M3x20 Screw (3x)


Sub-Steps:

⬢ Secure the three “EX_FRONT_SEAT_HORIZONTAL” with M3x6 Screws
⬢ Secure the left and right vertical seats with M3x16 Screws


Tighten carefully as you might break the printed parts and some hole go directly in printed plastic.

Step 9: Doors assembly

For the following step, please prepare:

⬢ Left Front Door (1x)
⬢ Left Rear Door (1x)

⬢ Right Front Door (1x)
⬢ Right Rear Door (1x)


Sub-Steps:

⬢ Secure the three “EX_FRONT_SEAT_HORIZONTAL” with M3x6 Screws
⬢ Secure the left and right vertical seats with M3x16 Screws


Tighten carefully as you might break the printed parts and some hole go directly in printed plastic.

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